CASE STUDY: Carbontech

ABS Approved Carbon Fibre Pipe Repair Schemes

2024/25

Carbontech Composite Systems (trading as Carbontech) is a Johannesburg-based engineering firm specialising in advanced composite repair solutions for critical infrastructure, with a strong focus on pipes and pressure systems.

Founded in 2018 and headquartered in Randburg, Carbontech has positioned itself as a market leader in live, cold-applied repair technologies. Its flagship solution, the Revowrap® Composite Repair System, is a high-performance wrap designed to restore structural integrity under live conditions without the need for shutdowns. Complementing this is the Spitze HP Clamp®, capable of arresting leaks at pressures up to 200 bar and temperatures of 315 °C, along with the Revomat post-curing system and hands-on training programmes for global deployment.

With a local manufacturing capacity of up to 1 750 m² per week, Carbontech combines engineering expertise, innovative product design, and a zero-failure philosophy to offer rapid, non-intrusive, and safe solutions to high-risk industries. Its reputation for quality, reliability, and international certification reinforces its position as a trusted partner in the energy, petrochemical, power, and water sectors worldwide.

ABS-approved carbon fibre pipe repair schemes are composite repair systems certified by the American Bureau of Shipping (ABS) for use in demanding marine and offshore environments such as onboard ships, offshore platforms, and subsea pipelines. These systems provide structural reinforcement and restore integrity to damaged or degraded metallic piping, especially where traditional methods like welding or hot work are impractical or unsafe. Using high-strength carbon fibre fabric embedded in a resin matrix, these cold-applied wraps offer a durable, non-intrusive solution for managing corrosion, erosion, mechanical damage, and fatigue cracking.

A large pipeline with multiple areas of external corrosion at the intersections of a T component was rehabilitated using Revowrap, eliminating the need to replace the piping system.

 

The Aerospace Industry Support Initiative (AISI) is an intervention of the Department of Trade, Industry and Competition (the dtic).

The AISI is designed to foster industrial development and competitiveness in the local South African aerospace, defence, marine, and other advanced manufacturing industries.

CONTACT

  • Address

    CSIR, Building 2A, 627 Meiring Naudé Road, Brummeria, 0184

  • Call

    +27 (0)12 841 2913

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